Deck 19: Welded Panel Replacement

Question 1

ASE-Style Multiple Choice ____ are undamaged panels cut off a wrecked vehicle at a salvage yard.

A)Salvage replacement panels
B)OEM replacement panels
C)Aftermarket replacement panels
D)Replacement panels

Answer 1

A

Question 2

OEM replacement panels are purchased from aftermarket panel manufacturers.

Answer 2

False

Question 3

A test weld is done on scrap pieces of metal that are the same thickness and type of metal as the parts to be repaired.

Answer 3

True

Question 4

A lap joint is used mainly on closed sections, such as rocker panels, A- and B-pillars, and rails.

Question 5

ASE-Style Multiple Choice ____ are small metal pieces cut to fit behind or inside a box section.

A)Flexockets
B)Foam fillers
C)Weld inserts
D)Universal joints

Question 6

Full body sectioning procedures often require sectioning the two A-pillars, two rocker panels, and the floor pan.

Question 7

ASE-Style Multiple Choice ____ a part should be analyzed to make sure it will not jeopardize structural integrity.

A)Laser measuring
B)Sonic measuring
C)Sectioning
D)Test welding

Question 8

Recent testing has determined that spot welding of front section frame rails and rocker panels can yield a tighter fitting section and superior corrosion protection when compared to inserts.

Question 9

ASE-Style Multiple Choice All of the following are examples of structural panels in unibody construction EXCEPT:

A)radiator supports
B)inner fender aprons
C)quarter panels
D)drain plates

Question 10

Crush zones are currently designed into all front and rear rails.

Question 11

ASE-Style Multiple Choice ____ have wide U-shaped jaws for reaching around and holding panels at their flanges.

A)Tin snips
B)Panel clamping pliers
C)Universal joints
D)C-clamps

Question 12

With sag damage, it is often necessary to replace the front roof panel that fits between the two A-pillars.

Question 13

Replacement panels are whole, unsectioned panels as designed by the auto manufacturer.

Question 14

Partial replacement panels are often designed to replace only a section or area of a large panel.

Question 15

A panel replacement illustration shows the type, number, and location of cuts and welds needed to properly install a structural panel.

Question 16

ASE-Style Multiple Choice A(n)____ includes a lever and clamp for pushing the drill into the panel flange for rapid removal of panel welds.

A)side sill
B)spot weld drill
C)dolly
D)wrecker

Question 17

ASE-Style Multiple Choice ____ involves cutting the part in a location other than a factory seam.

A)Test welding
B)Sectioning
C)Laser measuring
D)Sonic measuring

Question 18

ASE-Style Multiple Choice ____ usually cost less than new parts, and they also have OEM corrosion protection.

A)Salvage replacement panels
B)Foam fillers
C)Weld inserts
D)Fabricated panels

Question 19

ASE-Style Multiple Choice While having a discussion, Technician A says that clamping pliers are often used to hold the new panel in place while welding. Technician B says that self-tapping screws can be used to hold new panels in position while welding. Who is correct?

A)A only
B)B only
C)Both A and B
D)Neither A nor B

Question 20

ASE-Style Multiple Choice ____ are manufactured by smaller companies, not the original equipment manufacturer (OEM).

A)Salvage replacement panels
B)OEM replacement panels
C)Aftermarket replacement panels
D)Replacement panels

Question 21

ASE-Style Multiple Choice ____ are used to add strength and rigidity to the vehicle body.

A)Foam fillers
B)Control points
C)Weld-bond adhesives
D)Weld inserts

Question 22

ASE-Style Multiple Choice The application of ____ is necessary not only before welding but also before and after the painting process.

A)foam fillers
B)antirust agents
C)weld inserts
D)spot putty

Question 23

______________________________ involves cutting, measuring, and welding a new body panel in place of a badly damaged one.

Question 24

What is the purpose of center pillars (B-pillars)?

Question 25

__________________________ are undamaged parts from another damaged vehicle that are used for repairs.

Question 26

ASE-Style Multiple Choice ____ involves replacing the entire rear section of a collision-damaged vehicle with the rear section of a salvage vehicle.

A)Featheredging
B)Hardener kneading
C)Filler grating
D)Full body sectioning

Question 27

ASE-Style Multiple Choice A lap joint will MOST-Likely be used on:

A)A-pillars
B)trunk floors
C)rocker panels
D)front rails

Question 28

_________________________ is a general term that includes the body parts welded together to form the frame of a unibody vehicle.

Question 29

What are the steps involved in sectioning a floor pan?

Question 30

ASE-Style Multiple Choice Unibody parts that can be sectioned include all of the following types of construction EXCEPT:

A)closed X-channels
B)single layer or flat parts
C)hat or open U-channels
D)closed sections

Question 31

ASE-Style Multiple Choice Which of the following statements is LEAST-Likely true?

A)Precise cuts are essential when doing full body sectioning.
B)Full body sectioning procedures often require sectioning the two A-pillars, two rocker panels, and the floor pan.
C)Full body sectioning is complicated by antilock brake systems (ABS).
D)Normally, a full section is done through the center area or passenger compartment of the vehicle, with maximum reinforcements.

Question 32

List the three basic types of sectioning joints.

Question 33

ASE-Style Multiple Choice The area MOST-Likely to be damaged when a vehicle is hit from the rear is the:

A)quarter panels
B)cowl panel
C)body shim
D)control module

Question 34

ASE-Style Multiple Choice Which of the following statements is LEAST-Likely true?

A)Crush zones are ahead of the front suspension.
B)If a rail has suffered major damage it will be buckled in the crush zone, so the crush zone will usually be easy to locate.
C)You should always cut near crush zones.
D)Crush zones are behind the rear suspension.

Question 35

_________________________ are locations where you must not cut through parts when making structural repairs.

Question 36

ASE-Style Multiple Choice While having a discussion, Technician A says that single-part urethane foams made for home use cannot be used for replacing automotive foam fillers. Technician B says OEM replacement parts never come with the foam already in them. Who is correct?

A)A only
B)B only
C)Both A and B
D)Neither A nor B

Question 37

ASE-Style Multiple Choice ____ are used to add rigidity and strength to structural parts.

A)Foam fillers
B)Universal joints
C)Weld inserts
D)Flexockets

Question 38

List five parts that are commonly weld-bonded.

Question 39

What is the rationale for using recycled assemblies in collision repair?

Question 40

_________________________ are handmade repair parts to fix small problems (for example, gouge or rusted holes)in panels when a new or partial panel is not available or practical.