Deck 13: Inventory Management
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Deck 13: Inventory Management
1
To provide satisfactory levels of customer service while keeping inventory costs within reasonable bounds, two fundamental decisions must be made about inventory: the timing and size of orders.
True
2
In the A-B-C approach, C items typically represent about 15 percent of the number of items, but 60 percent of the dollar usage.
False
3
The overall objective of inventory management is to achieve satisfactory levels of customer service while keeping inventory costs reasonable.
True
4
Interest, insurance, and opportunity costs are all associated with holding costs.
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5
Carrying cost is a function of order size; the larger the order, the higher the inventory carrying cost.
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6
The average inventory level and the number of orders per year are inversely related: As one increases, the other decreases.
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7
In the EOQ formula, holding costs under 10% are expressed as percentages, above 10% are expressed as annual unit costs.
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8
DVD recorders would be an example of independent demand items.
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9
The two main concerns of inventory control relate to the costs and the level of customer service.
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10
Reorder point models are primarily used for dependent demand items.
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11
A retail store that carries twice the inventory as its competitor will provide twice the customer service level.
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12
One important use of inventories in manufacturing is to decouple operations through the use of work in process inventories.
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13
The EOQ should be regarded as an approximate quantity rather than an exact quantity.Thus, rounding the calculated value is acceptable.
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14
The objective of inventory management is to minimize the cost of holding inventory.
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15
The average inventory level is inversely related to order size.
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16
Decoupling operations applies to the railroad industry.
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17
The A-B-C approach involves classifying inventory items by unit cost, with expensive items classified as 'A' items and low cost items classified as 'C' items.
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18
EOQ inventory models are basically concerned with the timing of orders.
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19
An inventory buffer adds value and lowers cost in all supply chains.
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20
An example of inventory holding cost is the cost of moving goods to temporary storage after receipt from a supplier.
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21
Profit margins tend to be inversely related to inventory turns.
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22
Understocking an inventory item is a sure sign of inadequate inventory control.
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23
When to order can be calculated by the ROP and expressed as a quantity.
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24
The fixed-order interval model requires a continuous monitoring of inventory levels.
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25
The total cost curve is relatively flat near the EOQ.
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26
In the quantity discount model, if holding costs are given as a percentage of unit price, a graph of the total cost curves will have the same EOQ for each curve.
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27
Variability in demand and/or lead time can be compensated for by safety stock.
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28
ROP models assume that demand during lead time is composed of a series of dependent daily demands.
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29
Safety stock is held because we anticipate future demand.
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30
Discrete stocking levels are used when an organization doesn't want visibility of inventory levels.
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31
ROP models indicate to managers the time between orders.
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32
The rate of demand is an important factor in determining the ROP.
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33
The fixed-order interval model requires a larger amount of safety stock than the ROP model for the same risk of a stockout.
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34
In the quantity discount model, the optimum quantity will always be found on the lowest total cost curve.
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35
Annual ordering cost is inversely related to order size.
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36
Because price isn't a factor in the EOQ formula, quantity discounts won't affect EOQ calculations.
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37
In the fixed-order interval model, the order size is the same for each order.
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38
The single-period model can be very helpful in determining when to order.
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39
Solving quality problems can lead to lower inventory levels.
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40
The inventory value of the supply chain exceeds the inventory value of the organization's work in process inventory.
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41
In the basic EOQ model, annual holding cost is one-half of the total annual cost for all items purchased.
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42
The larger the number of orders placed, the larger the average level of inventory.
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43
The cost of placing an order is a function of order size.
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44
The calculation of safety stock requires knowledge of demand and lead time variability.
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45
Using the EOQ model, the higher an item's carrying costs, the more frequently it will be ordered.
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46
In the single-period model, the service level is the probability that demand will not exceed the stocking level in any period.
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47
Which of the following is not one of the assumptions of the basic EOQ model?
A)Annual demand requirements are known and constant.
B)Lead time does not vary.
C)Each order is received in a single delivery.
D)Quantity discounts are available.
E)All of the above are necessary assumptions.
A)Annual demand requirements are known and constant.
B)Lead time does not vary.
C)Each order is received in a single delivery.
D)Quantity discounts are available.
E)All of the above are necessary assumptions.
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48
The cycle time represents the time between reorder point and receipt of order.
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49
Monitoring inventory turns over time can be used as a measure of performance.
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50
When the item is offered for resale, shortage costs in the single-period model can include a charge for loss of customer goodwill.
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51
Safety stock eliminates all stock outs.
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52
A quantity discount will lower the reorder point.
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53
A single-period model would be used mainly by organizations going out of business.
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54
The single-period model can be very helpful in determining how much to order.
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55
Quantity discounts are generally given for large number of orders.
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56
It is critical that the exact quantity calculated in the EOQ model be ordered.
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57
All stock outs must be avoided.
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58
Cycle counting can be used in motorcycle inventory control.
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59
The basic EOQ model ignores the purchasing cost.
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60
The two basic issues in inventory are how much to order and when to order.
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61
In the A-B-C classification system, items which account for sixty percent of the total dollar-volume for few inventory items would be classified as:
A)A items
B)B items
C)C items
D)A items plus B items
E)B items plus C items
A)A items
B)B items
C)C items
D)A items plus B items
E)B items plus C items
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62
The EOQ model is most relevant for which one of the following?
A)ordering items with dependent demand
B)determination of safety stock
C)ordering perishable items
D)determining fixed interval order quantities
E)determining fixed order quantities
A)ordering items with dependent demand
B)determination of safety stock
C)ordering perishable items
D)determining fixed interval order quantities
E)determining fixed order quantities
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63
Which of the following is least likely to be included in order costs?
A)processing vendor invoices for payment
B)moving delivered goods to temporary storage
C)inspecting incoming goods for quantity
D)taking an inventory to determine how much is needed
E)temporary storage of delivered goods
A)processing vendor invoices for payment
B)moving delivered goods to temporary storage
C)inspecting incoming goods for quantity
D)taking an inventory to determine how much is needed
E)temporary storage of delivered goods
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64
In the basic EOQ model, if D = 60 per month, S = $12, and H = $10 per unit per month, EOQ is:
A)10
B)12
C)24
D)72
E)144
A)10
B)12
C)24
D)72
E)144
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65
In a supermarket, a vendor's restocking the shelves every Monday morning is an example of:
A)safety stock replenishment
B)economic order quantities
C)reorder points
D)fixed order interval
E)blanket ordering
A)safety stock replenishment
B)economic order quantities
C)reorder points
D)fixed order interval
E)blanket ordering
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66
A risk avoider would want ______ safety stock.
A)Less
B)More
C)The same
D)Zero
E)50%
A)Less
B)More
C)The same
D)Zero
E)50%
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67
The purpose of "cycle counting" is to:
A)count all the items in inventory
B)count bicycles and motorcycles in inventory
C)reduce discrepancies between inventory records and actual
D)reduce theft
E)count 10% of the items each month
A)count all the items in inventory
B)count bicycles and motorcycles in inventory
C)reduce discrepancies between inventory records and actual
D)reduce theft
E)count 10% of the items each month
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68
When carrying costs are stated as a percentage of unit price, the minimum points on the total cost curves:
A)Line up
B)Equal zero
C)Do not line up
D)Cannot be calculated
E)Depend on the percentage assigned
A)Line up
B)Equal zero
C)Do not line up
D)Cannot be calculated
E)Depend on the percentage assigned
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69
In a two-bin inventory system, the amount contained in the second bin is equal to the:
A)ROP
B)EOQ
C)amount in the first bin
D)optimum stocking level
E)safety stock
A)ROP
B)EOQ
C)amount in the first bin
D)optimum stocking level
E)safety stock
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70
A non-linear cost related to order size is the cost of:
A)interest
B)insurance
C)taxes
D)receiving
E)space
A)interest
B)insurance
C)taxes
D)receiving
E)space
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71
Which is not a true assumption in the EOQ model?
A)Production rate is constant
B)Lead time doesn't vary
C)No more than 3 items are involved
D)Usage rate is constant
E)No quantity discounts
A)Production rate is constant
B)Lead time doesn't vary
C)No more than 3 items are involved
D)Usage rate is constant
E)No quantity discounts
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72
In the basic EOQ model, if annual demand is 50, carrying cost is $2, and ordering cost is $15, EOQ is approximately:
A)11
B)20
C)24
D)28
E)375
A)11
B)20
C)24
D)28
E)375
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73
In the basic EOQ model, if annual demand doubles, the effect on the EOQ is:
A)It doubles.
B)It is four times its previous amount.
C)It is half its previous amount.
D)It is about 70 percent of its previous amount.
E)It increases by about 40 percent.
A)It doubles.
B)It is four times its previous amount.
C)It is half its previous amount.
D)It is about 70 percent of its previous amount.
E)It increases by about 40 percent.
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74
Dairy items, fresh fruit and newspapers are items that:
A)do not require safety stocks
B)cannot be ordered in large quantities
C)are subject to deterioration and spoilage
D)require that prices be lowered every two days
E)have minimal holding costs
A)do not require safety stocks
B)cannot be ordered in large quantities
C)are subject to deterioration and spoilage
D)require that prices be lowered every two days
E)have minimal holding costs
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75
In the basic EOQ model, an annual demand of 40 units, an ordering cost of $5, and a holding cost of $1 per unit per year will result in an EOQ of:
A)20
B)square root of 200
C)200
D)400
E)none of these
A)20
B)square root of 200
C)200
D)400
E)none of these
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76
Which of the following interactions with vendors would potentially lead to inventory reductions?
A)reduce lead times
B)increase safety stock
C)less frequent purchases
D)larger batch quantities
E)longer order intervals
A)reduce lead times
B)increase safety stock
C)less frequent purchases
D)larger batch quantities
E)longer order intervals
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77
In the basic EOQ model, if lead time increases from five to 10 days, the EOQ will:
A)double
B)increase, but not double
C)decrease by a factor of two
D)remain the same
E)none of the above
A)double
B)increase, but not double
C)decrease by a factor of two
D)remain the same
E)none of the above
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78
In the A-B-C classification system, items which account for fifteen percent of the total dollar-volume for a majority of the inventory items would be classified as:
A)A items
B)B items
C)C items
D)A items plus B items
E)B items plus C items
A)A items
B)B items
C)C items
D)A items plus B items
E)B items plus C items
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79
A cycle count program will usually require that 'A' items be counted:
A)daily.
B)once a week.
C)monthly.
D)quarterly.
E)more frequently than annually.
A)daily.
B)once a week.
C)monthly.
D)quarterly.
E)more frequently than annually.
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80
In an A-B-C system, the typical percentage of the number of items in inventory for A items is about:
A)10
B)30
C)50
D)70
E)90
A)10
B)30
C)50
D)70
E)90
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