Deck 9: Camshafts, Lifters, Timing Belts, and Chains

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Question
What is meant by the term, valve overlap?
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Question
What is an interference engine?
Question
Technician A says valve overlap occurs at the bottom of the intake stroke. Technician B says valve overlap occurs at the top of the intake stroke. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Two factors of cam lobe profile are called lift and length.
Question
Technician A says sometimes the exhaust lobe on the camshaft will wear quickly and more severely than the intake. Technician B says the roller cam cuts valvetrain friction by 75%. Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Technician A says a new or rebuilt engine should have the idle maintained above 1500 rpm for at least 20 minutes to insure proper lubrication and break in. Technician B says long periods of idle are hard on the camshaft. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Camshafts are being discussed. Technician A says cam journals rarely wear so they do not need to be reground. Technician B says reground cams are more expensive. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
In reference to fuel use, what is CAFE?
Question
With regard to gear drives, what is backlash?
Question
The camshaft is the determining factor in how efficiently the engine pumps air.
Question
Timing belt sprockets should be cleaned with a petroleum-based solvent.
Question
Lifters are being discussed. Technician A says there is only 0.0002" of clearance between the plunger and lifter body. Technician B says dirt particles in an engine are generally larger than 0.0002". Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Technician A says on most pushrod engines, lifters have a concave face. Technician B says pushrods are stationary when the engine is running. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Before using a chain wrench to hold a pulley in order to torque the crank bolt, what should you do?
Question
Technician A says that a gear on the camshaft drives the distributor. Technician B says the exhaust and intake valves each operate on a separate lobe on the camshaft. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
All of the following are timing components EXCEPT _____.

A)chain
B)belt
C)tensioner
D)lifter
Question
Technician A says camshaft end thrust on some engines is controlled by the distributor. Technician B says timing can change if camshaft end thrust is not controlled. Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Technician A says on a pushrod engine, the lifters do not need to be replaced when the camshaft is replaced. Technician B says when replacing a roller camshaft, the lifters must be replaced. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
Question
Pressures on a lifter can reach 100,000 psi.
Question
Another term for mechanical lifter is tappet.
Question
Technician ​A says that valve lifters are sometimes called "tappets." Technician B says that hydraulic lifters should leak very slowly between the plunger and the lifter body. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
Question
When there is no clearance between the valve stem and its actuator, this is known as _____.
Question
When a worn lifter face contacts the outside edge of a flat tappet cam lobe causing severe wear, this is called edge _____.
Question
The _____ circle is what the cam would be if there were no lobe.
Question
List two other names for valve lifter.
A.
B.
Question
Technician ​A says that excessive hydraulic lifter pump-up can occur if the valves float. Technician B says that hydraulic lifter valve adjustment on most engines positions the plunger at its center of travel in the lifter body. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
Question
What is the term for the pushrod engine hydraulic lifter adjustment accomplished simply by torquing the adjusting nut against a shoulder?
Question
On a pushrod engine, all of the following are true except: ​
<strong>On a pushrod engine, all of the following are true except: ​  </strong> A)Valve lash increases as pushrods and rocker arms wear. B)Valve lash increases as the valve and seat wear. C)A decrease in lash can cause improper valve cooling and can lead to burned valves. D)All of the above <div style=padding-top: 35px>

A)Valve lash increases as pushrods and rocker arms wear.
B)Valve lash increases as the valve and seat wear.
C)A decrease in lash can cause improper valve cooling and can lead to burned valves.
D)All of the above
Question
When a cam lobe wears out, which will it most likely be?
A. Intake
B. Exhaust
Question
As the oil pump in a pushrod engine is turned, resistance to pumping the oil causes the cam to be forced toward the rear of the engine. What is this motion called?
Question
How many camshafts does a DOHC V6 have?
Question
On pushrod flat tappet engines, why is the cam lobe tapered and the lifter off-center?
Question
What name describes an engine that can have a collision between the piston and valve when the timing chain or belt breaks?
Question
What part is replaced along with a timing belt when an engine does not have a tensioner bearing?
Question
What is the term for the period when the intake and exhaust valves are both open?
Question
To drive the oil pump and distributor, some overhead cam (OHC) engines use an extra shaft called a(n) _____ shaft that is driven by the crankshaft using an extra sprocket.
Question
When there is a spiral gear on the camshaft of a pushrod engine, what is its purpose?

A)It drives the distributor.
B)It drives the oil pump.
C)Both of the above
D)Neither of the above
Question
When there is too much valve lash on a mechanically adjusted valvetrain, the lifter or cam follower can miss the _____ ramp.
Question
Technician ​A says that a camshaft thrust spacer that is too narrow can cause fluctuations in ignition timing. Technician B says that excessive timing chain slack can be verified on a pushrod engine with a distributor by turning the crankshaft by hand while watching to see if the distributor moves. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
Question
The camshaft term for the number of degrees of crankshaft travel that the valve is off its seat is called _____.
Question
Technician ​A says that camshaft end thrust on a pushrod engine with a camshaft-driven oil pump results from resistance of oil being pumped by the oil pump. Technician B says that flat tappet camshafts are usually inspected by visually checking the wear pattern on the lobes for edge loading. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
Question
Two technicians are discussing flat tappet camshafts. Technician A says that a valve lifter must be perfectly centered above its corresponding cam lobe. Technician B says a pushrod engine cam lobe is slightly tapered across its face. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
Question
The exhaust valves shown in the preceding photograph are from a four cylinder interference engine that has failed. All of the valves are bent an equal amount. Which of the following could be the cause?

A)A broken timing belt
B)Excessive chain slack
C)Either of the above
D)None of the above
Question
The cam lobes in the photograph shown here are for the number one cylinder and its companion on an in-line pushrod engine that rotates counterclockwise when viewed from the rear. The lobes are positioned: <strong>The cam lobes in the photograph shown here are for the number one cylinder and its companion on an in-line pushrod engine that rotates counterclockwise when viewed from the rear. The lobes are positioned:  </strong> A)At TDC at the beginning of the compression stroke B)At TDC at the beginning of the intake stroke C)None of the above <div style=padding-top: 35px>

A)At TDC at the beginning of the compression stroke
B)At TDC at the beginning of the intake stroke
C)None of the above
Question
Technician A says that it is necessary to keep flat tappets in order if the old cam and lifters are to be used again. Technician B says that used roller tappets should not be installed on a new camshaft. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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Deck 9: Camshafts, Lifters, Timing Belts, and Chains
1
What is meant by the term, valve overlap?
Valve overlap is the period when the intake and exhaust valves are both open.
2
What is an interference engine?
On some engines, piston-to-valve interference can occur if the timing chain or belt skips or breaks. These engines are called nonfreewheeling or interference engines.
3
Technician A says valve overlap occurs at the bottom of the intake stroke. Technician B says valve overlap occurs at the top of the intake stroke. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
B
4
Two factors of cam lobe profile are called lift and length.
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5
Technician A says sometimes the exhaust lobe on the camshaft will wear quickly and more severely than the intake. Technician B says the roller cam cuts valvetrain friction by 75%. Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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6
Technician A says a new or rebuilt engine should have the idle maintained above 1500 rpm for at least 20 minutes to insure proper lubrication and break in. Technician B says long periods of idle are hard on the camshaft. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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7
Camshafts are being discussed. Technician A says cam journals rarely wear so they do not need to be reground. Technician B says reground cams are more expensive. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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8
In reference to fuel use, what is CAFE?
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9
With regard to gear drives, what is backlash?
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10
The camshaft is the determining factor in how efficiently the engine pumps air.
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11
Timing belt sprockets should be cleaned with a petroleum-based solvent.
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12
Lifters are being discussed. Technician A says there is only 0.0002" of clearance between the plunger and lifter body. Technician B says dirt particles in an engine are generally larger than 0.0002". Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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13
Technician A says on most pushrod engines, lifters have a concave face. Technician B says pushrods are stationary when the engine is running. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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14
Before using a chain wrench to hold a pulley in order to torque the crank bolt, what should you do?
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15
Technician A says that a gear on the camshaft drives the distributor. Technician B says the exhaust and intake valves each operate on a separate lobe on the camshaft. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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16
All of the following are timing components EXCEPT _____.

A)chain
B)belt
C)tensioner
D)lifter
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17
Technician A says camshaft end thrust on some engines is controlled by the distributor. Technician B says timing can change if camshaft end thrust is not controlled. Who is right?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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18
Technician A says on a pushrod engine, the lifters do not need to be replaced when the camshaft is replaced. Technician B says when replacing a roller camshaft, the lifters must be replaced. Who is correct?

A)Technician A
B)Technician B
C)Both technicians
D)Neither technician
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19
Pressures on a lifter can reach 100,000 psi.
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20
Another term for mechanical lifter is tappet.
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21
Technician ​A says that valve lifters are sometimes called "tappets." Technician B says that hydraulic lifters should leak very slowly between the plunger and the lifter body. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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22
When there is no clearance between the valve stem and its actuator, this is known as _____.
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23
When a worn lifter face contacts the outside edge of a flat tappet cam lobe causing severe wear, this is called edge _____.
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24
The _____ circle is what the cam would be if there were no lobe.
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25
List two other names for valve lifter.
A.
B.
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26
Technician ​A says that excessive hydraulic lifter pump-up can occur if the valves float. Technician B says that hydraulic lifter valve adjustment on most engines positions the plunger at its center of travel in the lifter body. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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27
What is the term for the pushrod engine hydraulic lifter adjustment accomplished simply by torquing the adjusting nut against a shoulder?
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28
On a pushrod engine, all of the following are true except: ​
<strong>On a pushrod engine, all of the following are true except: ​  </strong> A)Valve lash increases as pushrods and rocker arms wear. B)Valve lash increases as the valve and seat wear. C)A decrease in lash can cause improper valve cooling and can lead to burned valves. D)All of the above

A)Valve lash increases as pushrods and rocker arms wear.
B)Valve lash increases as the valve and seat wear.
C)A decrease in lash can cause improper valve cooling and can lead to burned valves.
D)All of the above
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29
When a cam lobe wears out, which will it most likely be?
A. Intake
B. Exhaust
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30
As the oil pump in a pushrod engine is turned, resistance to pumping the oil causes the cam to be forced toward the rear of the engine. What is this motion called?
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31
How many camshafts does a DOHC V6 have?
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32
On pushrod flat tappet engines, why is the cam lobe tapered and the lifter off-center?
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33
What name describes an engine that can have a collision between the piston and valve when the timing chain or belt breaks?
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34
What part is replaced along with a timing belt when an engine does not have a tensioner bearing?
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35
What is the term for the period when the intake and exhaust valves are both open?
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36
To drive the oil pump and distributor, some overhead cam (OHC) engines use an extra shaft called a(n) _____ shaft that is driven by the crankshaft using an extra sprocket.
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37
When there is a spiral gear on the camshaft of a pushrod engine, what is its purpose?

A)It drives the distributor.
B)It drives the oil pump.
C)Both of the above
D)Neither of the above
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38
When there is too much valve lash on a mechanically adjusted valvetrain, the lifter or cam follower can miss the _____ ramp.
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39
Technician ​A says that a camshaft thrust spacer that is too narrow can cause fluctuations in ignition timing. Technician B says that excessive timing chain slack can be verified on a pushrod engine with a distributor by turning the crankshaft by hand while watching to see if the distributor moves. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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40
The camshaft term for the number of degrees of crankshaft travel that the valve is off its seat is called _____.
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41
Technician ​A says that camshaft end thrust on a pushrod engine with a camshaft-driven oil pump results from resistance of oil being pumped by the oil pump. Technician B says that flat tappet camshafts are usually inspected by visually checking the wear pattern on the lobes for edge loading. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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42
Two technicians are discussing flat tappet camshafts. Technician A says that a valve lifter must be perfectly centered above its corresponding cam lobe. Technician B says a pushrod engine cam lobe is slightly tapered across its face. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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43
The exhaust valves shown in the preceding photograph are from a four cylinder interference engine that has failed. All of the valves are bent an equal amount. Which of the following could be the cause?

A)A broken timing belt
B)Excessive chain slack
C)Either of the above
D)None of the above
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44
The cam lobes in the photograph shown here are for the number one cylinder and its companion on an in-line pushrod engine that rotates counterclockwise when viewed from the rear. The lobes are positioned: <strong>The cam lobes in the photograph shown here are for the number one cylinder and its companion on an in-line pushrod engine that rotates counterclockwise when viewed from the rear. The lobes are positioned:  </strong> A)At TDC at the beginning of the compression stroke B)At TDC at the beginning of the intake stroke C)None of the above

A)At TDC at the beginning of the compression stroke
B)At TDC at the beginning of the intake stroke
C)None of the above
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45
Technician A says that it is necessary to keep flat tappets in order if the old cam and lifters are to be used again. Technician B says that used roller tappets should not be installed on a new camshaft. Who is right?

A)Technician A only
B)Technician B only
C)Both A and B
D)Neither A nor B
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