Deck 6: Managing Inventory, MRP, ERP, and JIT
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Deck 6: Managing Inventory, MRP, ERP, and JIT
1
Strategic decisions will determine the very core of the business.
True
Explanation:Strategic decisions will determine the very core of the business that an organization is in. For example, investment decisions, outsourcing and reshoring all change the basic business model of an organization.
Explanation:Strategic decisions will determine the very core of the business that an organization is in. For example, investment decisions, outsourcing and reshoring all change the basic business model of an organization.
2
Managing inventory is just about handling physical goods.
True
3
Managing inventory issues has caused some companies to revert from outsourcing to insourcing.
True
4
Managing inventory successfully has more to do with supplier relationship management than with the technical issues associated with holding inventory.
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5
Frequently inventory management is viewed as a technical activity
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6
There are only ten ways of reducing inventory.
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7
RFID is not a viable inventory management technology.
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8
The need to control is not a driver of Vertical integration strategies.
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9
The possibility of diversification is a driver of vertical integration strategies.
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10
Inventory is no longer considered an asset.
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11
Poorly managed inventory can result in weakened competitive capabilities.
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12
The need to buffer operations in the production systems is a reason for holding inventory.
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13
The need to buffer your delivery system from delays is not a reason for holding inventory.
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14
The need to avoid or reduce transportation costs is not a reason for holding inventory.
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15
Stock-outs will drive higher replenishment costs.
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16
Cycle counting is accurate and relatively simple method of managing inventory.
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17
In the Supply Chain, what is not one of the steps in the materials process?
A) Retrieval
B) Transport
C) Customer
D) Supplier
E) All of the above
A) Retrieval
B) Transport
C) Customer
D) Supplier
E) All of the above
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18
Which of the following is a type of trust needed for strong buyer-supplier relationships?
A) Goodwill trust.
B) Implied trust.
C) Short-term trust.
D) Long-term trust.
A) Goodwill trust.
B) Implied trust.
C) Short-term trust.
D) Long-term trust.
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19
Why has outsourcing operations traditionally failed companies?
A) Partners encounter difficulties that result in contract renegotiation.
B) Partners change their initial objectives.
C) Partners part without having achieved their objectives.
D) Partners prematurely end their arrangements.
E) All of the above.
A) Partners encounter difficulties that result in contract renegotiation.
B) Partners change their initial objectives.
C) Partners part without having achieved their objectives.
D) Partners prematurely end their arrangements.
E) All of the above.
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20
Which of the following can be done to reduce inventory?
A) Increase demand variability.
B) Improve forecast accuracy.
C) Increase the number of produced items.
D) Increase order sizes.
A) Increase demand variability.
B) Improve forecast accuracy.
C) Increase the number of produced items.
D) Increase order sizes.
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21
Which of the following is considered a potential problem with holding inventory?
A) Stock-outs.
B) Lower need to forecast accurately.
C) Obsolete stock.
D) Economies of scale are achieved.
A) Stock-outs.
B) Lower need to forecast accurately.
C) Obsolete stock.
D) Economies of scale are achieved.
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22
Which of the following is considered a potential problem with stock-outs?
A) Failure to satisfy customer demands.
B) Decreased storage costs.
C) Working capital is tied up.
D) Deterioration, theft, and damage to stock.
A) Failure to satisfy customer demands.
B) Decreased storage costs.
C) Working capital is tied up.
D) Deterioration, theft, and damage to stock.
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23
Which of the following inventory solutions states that roughly 20% of the number of components account for 80% of the product's cost?
A) Economic Order Quantity (EOQ).
B) Enterprise Resource Planning (ERP).
C) Material Requirements Planning (MRP).
D) ABC Analysis.
A) Economic Order Quantity (EOQ).
B) Enterprise Resource Planning (ERP).
C) Material Requirements Planning (MRP).
D) ABC Analysis.
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24
One of the biggest dilemmas involved in an outsourcing initiative is
A) how to mitigate the risk of failure
B) how to meet demand
C) which country to move operations to
D) how to handle HR in a new country
A) how to mitigate the risk of failure
B) how to meet demand
C) which country to move operations to
D) how to handle HR in a new country
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25
Many Western firms have tended to view inventory management as
A) a tactical activity
B) strictly operational
C) easily outsourced
D) none of the above
A) a tactical activity
B) strictly operational
C) easily outsourced
D) none of the above
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26
Which of the following are ways to reduce inventory
A) reduce the number of items
B) improve supply reliability
C) reduce supplier lead times
D) all of the above
A) reduce the number of items
B) improve supply reliability
C) reduce supplier lead times
D) all of the above
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27
The perceived management wisdom between the 1950s and 1980s was that a firm should try to _________ integrate.
A) vertically
B) horizontally
C) globally
D) regionally
A) vertically
B) horizontally
C) globally
D) regionally
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28
What is unacceptable to customers?
A) stock outs / zero inventory
B) excess stock
C) short lead time
D) shipping fees
A) stock outs / zero inventory
B) excess stock
C) short lead time
D) shipping fees
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29
Which of the following are potential problems with holding inventories?
A) storage costs
B) deterioration / theft / damage
C) prices fall on held items
D) all of the above
A) storage costs
B) deterioration / theft / damage
C) prices fall on held items
D) all of the above
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30
EOQ identifies:
A) how much to order
B) when to place the order
C) where to order from
D) who should be in charge of ordering
A) how much to order
B) when to place the order
C) where to order from
D) who should be in charge of ordering
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31
EOQ is based upon all of the following, except;:
A) demand is constant
B) costs are known
C) little uncertainty
D) multiple items are ordered
E) all items are delivered once
A) demand is constant
B) costs are known
C) little uncertainty
D) multiple items are ordered
E) all items are delivered once
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32
Which of the following is true about ABC Analysis;
A) it focuses on particular products
B) it can be applied to the full range of products in the firm
C) it is a continuous management system
D) the system is not based upon costs
E) all are true
A) it focuses on particular products
B) it can be applied to the full range of products in the firm
C) it is a continuous management system
D) the system is not based upon costs
E) all are true
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33
JIT techniques are used to _______ materials only when needed.
A) pull
B) push
C) consolidate
D) manage
A) pull
B) push
C) consolidate
D) manage
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34
JIT is a holistic system that enables improvements to.
A) costs
B) cycle times
C) delivery times
D) quality
E) all of the above
A) costs
B) cycle times
C) delivery times
D) quality
E) all of the above
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35
MRP is derived from all of the following except:
A) master production schedule
B) inventory records
C) product structure
D) lead times
E) all of the above are used
A) master production schedule
B) inventory records
C) product structure
D) lead times
E) all of the above are used
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36
The downsides to ERP can include:
A) it's expensive
B) poses major organizational changes
C) difficult to customize
D) it's process based
E) all of the above except d.
A) it's expensive
B) poses major organizational changes
C) difficult to customize
D) it's process based
E) all of the above except d.
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37
The essence of Lean is to
A) Integrate production
B) Emphases on prevention
C) push and pull techniques
D) low inventories
E) all of the above
A) Integrate production
B) Emphases on prevention
C) push and pull techniques
D) low inventories
E) all of the above
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38
Managing inventory can be a huge task including the following:
A) Areas of logistics
B) Developing and nurturing buyer-supplier relationships
C) Purchasing and supply
D) None of the above
E) All of the above
A) Areas of logistics
B) Developing and nurturing buyer-supplier relationships
C) Purchasing and supply
D) None of the above
E) All of the above
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39
Each of the following are ways to reduce inventory except:
A) Address capacity issues
B) Increase order sizes
C) Reduce demand variability
D) Reduce supplier lead times
E) None of the above
A) Address capacity issues
B) Increase order sizes
C) Reduce demand variability
D) Reduce supplier lead times
E) None of the above
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40
If inventory is managed poorly this will weaken competitive capabilities in terms of:
A) Reduced output
B) Delays
C) Poor responsiveness
D) Increased costs
E) All of the above
A) Reduced output
B) Delays
C) Poor responsiveness
D) Increased costs
E) All of the above
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41
Problems associated with stock-outs include:
A) Higher replenishment costs
B) Costly emergency procedures
C) A & B only
D) All of the above
E) Satisfied customer demands
A) Higher replenishment costs
B) Costly emergency procedures
C) A & B only
D) All of the above
E) Satisfied customer demands
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42
MRP operates best under these conditions:
A) Limited variability
B) Production is carried out in small batch sizes
C) High-volume line processes
D) All of the above
E) A & C only
A) Limited variability
B) Production is carried out in small batch sizes
C) High-volume line processes
D) All of the above
E) A & C only
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43
Lean production includes all of the following except:
A) Close vertical relationships
B) Emphasis on prevention
C) Production is pushed to suit machine loading
D) Integrated productions
E) Work organized in teams
A) Close vertical relationships
B) Emphasis on prevention
C) Production is pushed to suit machine loading
D) Integrated productions
E) Work organized in teams
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44
Why is inventory a strategic issue?
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45
Explain the drivers affecting outsourcing decisions.
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46
Explain the drivers affecting the outsourcing decision.
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47
Explain the key factors affecting the inventory decision.
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48
Identify the ways of reducing inventory.
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49
What is RFID and how can it be used in managing inventory?
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50
Identify and explain a reason for a vertical integration strategy.
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51
Identify the ways of reducing inventory.
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52
Discuss 2 key strategic question in managing inventory in the supply chain.
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53
Discuss 2 reasons for holding inventory.
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54
Discuss 2 potential problems with holding inventory.
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55
Identify and discuss 2 potential problems associated with stock-outs.
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56
Identify and discuss the problems with the EOQ formula.
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57
Explain how ABC analysis works.
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58
Explain the scope of management activities in MRP.
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59
How does JIT work?
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60
Identify and discuss the seven categories of waste.
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