Case 7.0
Toyz, a 7 year-old manufacturing company in a small valley town, produces about three plastic toy lines that they judge will be "hot" items for children. In their first two years, even though start-up costs were high, the company did well because they judged the unpredictable market well, and even set the pace within their region for popularity of a new bubble-maker. By their third year, however, similar cheaper bubble-makers were commonly imported from Taiwan, and the owner's judgments on other "hot" items were not on target; consequently Toyz operated at a loss for two years. Three years ago Toyz added a small new product line that they think might bring some stability to the company. In addition to the "hot" items, Toyz added a small "cash cow" line of plastic furniture for children. Last year the furniture line constituted 25% of total revenue, and they would like to keep the line at about 25% of total revenues.
The design department consists of five employees who are highly educated and are held responsible for safe engineering of a product that can realistically be manufactured. Toyz designers gear up annually in January for that year's Christmas season. As professionals, they make it a point to keep informed on government standards that are occasionally issued.
Some organization leaders feel that marketing is missing the boat by catering more to Toyz' end users rather than to the company's wholesale buyers. Toyz deals with only two major distributors to handle all warehousing and distribution. Frequently their orders are not filled correctly because sufficient quantity cannot always be produced on time.
Although top management is giving some consideration to outsourcing part of its manufacturing operations overseas (where labor is less costly), at the present time 4/5 of their employees are in manufacturing. The manufacturing area is kept very clean, but the odor on the premises is so bad that many people in town will not accept jobs there even though entry-level pay is somewhat above minimum wage.
-Reference Case 7.0. Classify Toyz in the organizational framework for manufacturing technology. Explain. Then make recommendations to management for an appropriate structural response based on that analysis. [Hint: Apply the textbook!]

Question

Quizplus · Accepted Answer

The Answer of Case 7.0
Toyz, a 7 year-old manufacturing company in a small valley town, produces about three plastic toy lines that they judge will be "hot" items for children. In their first two years, even though start-up costs were high, the company did well because they judged the unpredictable market well, and even set the pace within their region for popularity of a new bubble-maker. By their third year, however, similar cheaper bubble-makers were commonly imported from Taiwan, and the owner's judgments on other "hot" items were not on target; consequently Toyz operated at a loss for two years. Three years ago Toyz added a small new product line that they think might bring some stability to the company. In addition to the "hot" items, Toyz added a small "cash cow" line of plastic furniture for children. Last year the furniture line constituted 25% of total revenue, and they would like to keep the line at about 25% of total revenues.
The design department consists of five employees who are highly educated and are held responsible for safe engineering of a product that can realistically be manufactured. Toyz designers gear up annually in January for that year's Christmas season. As professionals, they make it a point to keep informed on government standards that are occasionally issued.
Some organization leaders feel that marketing is missing the boat by catering more to Toyz' end users rather than to the company's wholesale buyers. Toyz deals with only two major distributors to handle all warehousing and distribution. Frequently their orders are not filled correctly because sufficient quantity cannot always be produced on time.
Although top management is giving some consideration to outsourcing part of its manufacturing operations overseas (where labor is less costly), at the present time 4/5 of their employees are in manufacturing. The manufacturing area is kept very clean, but the odor on the premises is so bad that many people in town will not accept jobs there even though entry-level pay is somewhat above minimum wage.
-Reference Case 7.0. Classify Toyz in the organizational framework for manufacturing technology. Explain. Then make recommendations to management for an appropriate structural response based on that analysis. [Hint: Apply the textbook!]

Case 7.0 Toyz, a 7 Year-Old Manufacturing Company in a Small Valley