Without planning for variability,bottlenecks can arise. When bottlenecks appear,it is likely that a WIP buildup will occur.

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Without planning for variability, there can be sudden changes in demand or supply that can cause bottlenecks in the process. As a result, work-in-progress (WIP) can accumulate at the bottleneck, causing delays and reducing throughput. Therefore, it is essential to plan and manage variability to avoid WIP buildup and bottlenecks in the process.

Without Planning for Variability,bottlenecks Can Arise