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Principles of Operations Management
Quiz 25: Learning Curves
Path 4
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Question 81
Essay
Identify one advantage and one disadvantage of the arithmetic approach over the logarithmic approach to learning curve calculations.
Question 82
Essay
Two manufacturers have very different learning rates; one is under 70% while the other is over 80%. What factors might lead to such a gap?
Question 83
Essay
In the logarithmic approach to learning curve calculations, you have used the formula TN = T₁. (Nᵇ). Your manager shows you a problem for which b is specified as -.18442. What learning rate does that value represent?
Question 84
Essay
Your firm has expertise with a special type of hand-finished furniture. The learning rate is known to be 82%. If the first piece of furniture took 6 hours, estimate how long it will take to complete the third unit.
Question 85
Essay
What cautions are in order when using learning curves?
Question 86
Essay
What can cause a learning curve to vary from a smooth downward slope?
Question 87
Essay
You are about to undertake manufacture of a labor-intensive electronics component. The first unit took 300 hours. You are not sure whether the learning rate is 70% or 80%. The initial phase of the contract calls for 6 of these components. a. How much time will it take to complete all six at 70% learning? b. How much time will it take to complete all six at 80% learning?
Question 88
Essay
Your company is making experimental turbochargers for a new design of high-powered farm tractors. The production schedule for these new components is contained in the table below.
Month
Turbochargers
1
4
2
6
3
7
4
8
5
5
\begin{array} { | c | c | } \hline \text { Month } & \text { Turbochargers } \\\hline 1 & 4 \\\hline 2 & 6 \\\hline 3 & 7 \\\hline 4 & 8 \\\hline 5 & 5 \\\hline\end{array}
Month
1
2
3
4
5
Turbochargers
4
6
7
8
5
The first turbocharger, a trial unit, took 900 hours to produce. Based on your experience with similar products, the learning factor is 85%. You have 20 employees, and each employee works 160 hours per month. How many hours will be required in each month? In which month(s) will overtime be required to meet the production schedule?
Question 89
Essay
Your firm has a contract to make 20 specialty lenses for night vision equipment. The first one took 40 hours. Learning is expected at the 85% rate. How long will it take to finish all 20 units?
Question 90
Essay
Your firm has expertise with a special type of hand-finished furniture. The learning rate is known to be 82%. If the first piece of furniture took 6 hours, use the logarithmic approach to determine how long it will take to do the third unit.
Question 91
Essay
A small manufacturer that offers "hand crafted" furniture has developed a new style of desk that they believe will be very successful in the marketplace. It is expected that the first desk will take about 60 hours of craftsmen's time to complete. They expect a 90% learning curve for this desk. How long will it take to make the 20ᵗʰ desk? The firm is considering accepting an order for 25 desks. How many hours of labor will this require for all 25?
Question 92
Essay
The Learning-Curve Coefficients table reports that for 70 percent learning, the eighth unit has a unit time value of 0.343. Verify that table entry by use of the arithmetic method.
Question 93
Essay
In the logarithmic approach to learning curve calculations, you have used the formula TN = T₁. (Nᵇ). For a problem with a 92 percent learning rate, what is b?
Question 94
Essay
The first unit took 79 hours; the tenth took 46 hours. What learning rate is implied by the data?
Question 95
Essay
A certain product under development took 200 hours for the production of its 2nd unit and 180 hours for its 4th unit. a. What is the learning rate? b. How much time did the first unit take? c. How much time would the production of the 10th unit take? (Use both the logarithmic and the Table E.3 approach. Do the two versions agree? )
Question 96
Essay
Your firm has expertise with a special type of hand-finished furniture. The learning rate is known to be 82%. If the first piece of furniture took 6 hours, how long will it take to do the second? How long will it take to do the fourth?