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Elementary Statistics Study Set 1
Quiz 14: Statistical Process Control
Path 4
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Question 1
Essay
A machine that is supposed to fill small bottles to contain 20 ml yields the following data from a test of 4 bottles every hour.
S
A
M
R
1
19.9
20.1
20.2
20.3
20.125
0.4
2
20.4
20.0
20.3
20.3
20.25
0.4
3
20.0
20.7
20.4
20.3
20.35
0.7
4
20.4
20.1
20.1
19.9
20.125
0.5
5
19.9
19.8
19.6
19.5
19.7
0.4
6
19.4
19.4
19.6
19.7
19.525
0.3
7
19.8
19.4
19.6
19.7
19.625
0.4
8
19.9
19.8
20.0
20.0
19.925
0.2
9
20.2
20.3
20.1
20.3
20.225
0.2
10
20.0
20.3
20.0
20.2
20.125
0.3
11
20.3
20.5
20.1
20.2
20.275
0.4
12
20.1
19.9
19.8
19.7
19.875
0.4
13
19.5
19.8
19.7
19.6
19.65
0.3
14
19.4
19.8
19.8
19.4
19.4
0.4
15
19.5
19.6
19.6
19.9
19.65
0.4
\begin{array}{l|llll|l|l}S&&&A&&M&R\\\hline1 & 19.9 & 20.1 & 20.2 & 20 . 3& 20.125 & 0.4 \\2 & 20.4 & 20.0 & 20.3 & 20.3 & 20.25 & 0.4 \\3 & 20.0 & 20.7 & 20.4 & 20.3 & 20.35 & 0.7 \\4 & 20.4 & 20.1 & 20.1 & 19.9&20 .125&0 .5\\5 & 19.9 & 19.8 & 19.6 & 19.5 & 19.7 & 0.4 \\6 & 19.4 & 19.4 & 19.6 & 19.7&19 .525&0 .3 \\7 & 19.8 & 19.4 & 19.6 & 19.7&19 .625&0 .4 \\8 & 19.9 & 19.8 & 20.0 & 20.0 & 19.925&0 .2 \\9 & 20.2 & 20.3 & 20.1 & 20.3&20 .225&0 .2\\10 & 20.0 & 20.3 & 20.0 & 20.2 & 20.125&0 .3 \\11 & 20.3 & 20.5 & 20.1 & 20.2&20.275&0 .4 \\12 & 20.1 & 19.9 & 19.8 & 19.7&19 .875&0 .4\\13 & 19.5 & 19.8 & 19.7 & 19.6 & 19.65 & 0.3 \\14 & 19.4 & 19.8 & 19.8 & 19.4 & 19.4 & 0.4 \\15 & 19.5 & 19.6 & 19.6 & 19.9 & 19.65 & 0.4\\\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
19.9
20.4
20.0
20.4
19.9
19.4
19.8
19.9
20.2
20.0
20.3
20.1
19.5
19.4
19.5
ā
20.1
20.0
20.7
20.1
19.8
19.4
19.4
19.8
20.3
20.3
20.5
19.9
19.8
19.8
19.6
ā
A
20.2
20.3
20.4
20.1
19.6
19.6
19.6
20.0
20.1
20.0
20.1
19.8
19.7
19.8
19.6
ā
20.3
20.3
20.3
19.9
19.5
19.7
19.7
20.0
20.3
20.2
20.2
19.7
19.6
19.4
19.9
ā
M
20.125
20.25
20.35
20.125
19.7
19.525
19.625
19.925
20.225
20.125
20.275
19.875
19.65
19.4
19.65
ā
R
0.4
0.4
0.7
0.5
0.4
0.3
0.4
0.2
0.2
0.3
0.4
0.4
0.3
0.4
0.4
ā
ā
Question 2
Essay
Use the given process data to construct a control chart for p -A machine that is supposed to produce ball bearings with a diameter of 7 mm yields the following data from a test of 5 ball bearings every 20 minutes.
S
A
M
R
1
6.3
6.8
6.9
6.8
6.9
6.74
0.6
2
6.3
6.6
6.6
6.3
7.0
6.56
0.7
3
6.8
6.7
7.0
6.5
7.0
6.8
0.5
4
7.0
6.7
6.7
6.8
6.8
6.8
0.3
5
6.8
6.8
6.6
6.5
6.4
6.62
0.4
6
6.8
6.7
6.6
6.3
6.9
6.66
0.6
7
7.3
7.3
7.4
7.4
7.0
7.28
0.4
8
7.2
7.0
7.2
6.9
7.1
7.08
0.3
9
7.3
7.6
7.1
7.4
7.6
7.4
0.5
10
7.2
7.6
7.5
7.6
7.1
7.4
0.5
11
7.2
7.2
7.4
7.0
7.0
7.16
0.4
12
7.5
7.4
7.4
7.6
7.1
7.4
0.5
\begin{array} { l|lllll|l| } S&&&A&&&M&R\\\hline 1&6.3&6.8&6.9&6.8&6.9&6.74&0.6\\2&6.3&6.6&6.6&6.3&7.0&6.56&0.7\\3&6.8&6.7&7.0&6.5&7.0&6.8&0.5\\4&7.0&6.7&6.7&6.8&6.8&6.8&0.3\\5&6.8&6.8&6.6&6.5&6.4&6.62&0.4\\6&6.8&6.7&6.6&6.3&6.9&6.66&0.6\\7&7.3&7.3&7.4&7.4&7.0&7.28&0.4\\8&7.2&7.0&7.2&6.9&7.1&7.08&0.3\\9&7.3&7.6&7.1&7.4&7.6&7.4&0.5\\10&7.2&7.6&7.5&7.6&7.1&7.4&0.5\\11&7.2&7.2&7.4&7.0&7.0&7.16&0.4\\12&7.5&7.4&7.4&7.6&7.1&7.4&0.5\\\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
ā
6.3
6.3
6.8
7.0
6.8
6.8
7.3
7.2
7.3
7.2
7.2
7.5
ā
6.8
6.6
6.7
6.7
6.8
6.7
7.3
7.0
7.6
7.6
7.2
7.4
ā
A
6.9
6.6
7.0
6.7
6.6
6.6
7.4
7.2
7.1
7.5
7.4
7.4
ā
6.8
6.3
6.5
6.8
6.5
6.3
7.4
6.9
7.4
7.6
7.0
7.6
ā
6.9
7.0
7.0
6.8
6.4
6.9
7.0
7.1
7.6
7.1
7.0
7.1
ā
M
6.74
6.56
6.8
6.8
6.62
6.66
7.28
7.08
7.4
7.4
7.16
7.4
ā
R
0.6
0.7
0.5
0.3
0.4
0.6
0.4
0.3
0.5
0.5
0.4
0.5
ā
ā
Question 3
Essay
Use the given process data to construct a control chart for p -Describe a run chart and give an example. Refer to the values on each of the axes as you describe the run chart.
Question 4
Essay
A machine is supposed to fill boxes to a weight of 50 lbs. Every 30 minutes a sample of four boxes is tested; the results are given below.
S
A
M
R
1
49
38
39
45
42.75
11
2
52
51
43
61
51.75
18
3
56
60
32
52
50
28
4
44
59
46
49
49.5
15
5
51
61
48
45
51.25
16
6
45
50
46
48
47.25
5
7
52
51
45
5
50.75
10
8
40
50
53
48
47.75
13
9
48
67
60
51
56.5
19
10
43
50
50
47
47.5
7
11
48
30
38
39
38.75
18
12
50
46
48
53
49.25
7
13
50
58
56
64
57
14
14
47
52
47
49
48.75
5
15
52
57
58
52
54.75
6
\begin{array} { r | r r r r | r | r } \mathrm { S } &&& { \mathrm { A } } && \mathrm { M } & \mathrm { R } \\\hline 1 & 49 & 38 & 39 & 45 & 42.75 & 11 \\2 & 52 & 51 & 43 & 61 & 51.75 & 18 \\3 & 56 & 60 & 32 & 52 & 50 & 28 \\4 & 44 & 59 & 46 & 49 & 49.5 & 15\\5 & 51 & 61 & 48 & 45 & 51.25 & 16 \\6 & 45 & 50 & 46 & 4 8& 47.25 & 5 \\7 & 52 & 51 & 45 & 5 & 50.75 & 10 \\8 & 40 & 50 & 53 & 48&47.75 & 13\\9 & 48 & 67 & 60 & 5 1& 56.5 & 19 \\10 & 43 & 50 & 50 & 47 & 47.5 & 7 \\11 & 48 & 30 & 38 & 39 & 38.75 & 18 \\12 & 50 & 46 & 48 & 53 & 49.25 & 7\\13 & 50 & 58 & 56 & 64 & 57 & 14 \\14 & 47 & 52 & 47 & 49 & 48.75 & 5 \\15 & 52 & 57 & 58 & 52&54.75 & 6\\\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
49
52
56
44
51
45
52
40
48
43
48
50
50
47
52
ā
38
51
60
59
61
50
51
50
67
50
30
46
58
52
57
ā
A
39
43
32
46
48
46
45
53
60
50
38
48
56
47
58
ā
45
61
52
49
45
48
5
48
51
47
39
53
64
49
52
ā
M
42.75
51.75
50
49.5
51.25
47.25
50.75
47.75
56.5
47.5
38.75
49.25
57
48.75
54.75
ā
R
11
18
28
15
16
5
10
13
19
7
18
7
14
5
6
ā
ā
Question 5
Essay
Use the given process data to construct a control chart for p -Relate the concept of control charts to the concept of confidence intervals.
Question 6
Essay
Use the given process data to construct a control chart for p -A machine that is supposed to fill small bottles to contain 20 ml yields the following data from a test of 4 bottles every hour.
S
A
M
R
1
19.9
20.1
20.2
20.3
20.125
0.4
2
20.4
20.0
20.3
20.3
20.25
0.4
3
20.0
20.7
20.4
20.3
20.35
0.7
4
20.4
20.1
20.1
19.9
20.125
0.5
5
19.9
19.8
19.6
19.5
19.7
0.4
6
19.4
19.4
19.6
19.7
19.525
0.3
7
19.8
19.4
19.6
19.7
19.625
0.4
8
19.9
19.8
20.0
20.0
19.925
0.2
9
20.2
20.3
20.1
20.3
20.225
0.2
10
20.0
20.3
20.0
20.2
20.125
0.3
11
20.3
20.5
20.1
20.2
20.275
0.4
12
20.1
19.9
19.8
19.7
19.875
0.4
13
19.5
19.8
19.7
19.6
19.65
0.3
14
19.4
19.8
19.8
19.4
19.4
0.4
15
19.5
19.6
19.6
19.9
19.65
0.4
\begin{array}{l|llll|l|l}S&&&A&&M&R\\\hline1 & 19.9 & 20.1 & 20.2 & 20.3&20 .125 & 0.4 \\2 & 20.4 & 20.0 & 20.3 & 20.3 & 20.25 & 0.4 \\3 & 20.0 & 20.7 & 20.4 & 20.3 & 20.35 & 0.7\\4 & 20.4 & 20.1 & 20.1 & 19.9&20 .125 & 0.5 \\5 & 19.9 & 19.8 & 19.6 & 19.5 & 19.7 & 0.4 \\6 & 19.4 & 19.4 & 19.6 & 19.7&19 .525 & 0.3\\7 & 19.8 & 19.4 & 19.6 & 19.7&19 .625&0 .4 \\8 & 19.9 & 19.8 & 20.0 & 20.0&19 .925 & 0.2 \\9 & 20.2 & 20.3 & 20.1 & 20.3&20 .225 & 0.2\\10 & 20.0 & 20.3 & 20.0 & 20.2&20 .125&0 .3 \\11 & 20.3 & 20.5 & 20.1 & 20.2&20 .275&0 .4 \\12 & 20.1 & 19.9 & 19.8 & 19.7&19 .875&0 .4\\13 & 19.5 & 19.8 & 19.7 & 19.6 & 19.65 & 0.3 \\14 & 19.4 & 19.8 & 19.8 & 19.4 & 19.4 & 0.4 \\15 & 19.5 & 19.6 & 19.6 & 19.9 & 19.65 & 0.4\\\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
19.9
20.4
20.0
20.4
19.9
19.4
19.8
19.9
20.2
20.0
20.3
20.1
19.5
19.4
19.5
ā
20.1
20.0
20.7
20.1
19.8
19.4
19.4
19.8
20.3
20.3
20.5
19.9
19.8
19.8
19.6
ā
A
20.2
20.3
20.4
20.1
19.6
19.6
19.6
20.0
20.1
20.0
20.1
19.8
19.7
19.8
19.6
ā
20.3
20.3
20.3
19.9
19.5
19.7
19.7
20.0
20.3
20.2
20.2
19.7
19.6
19.4
19.9
ā
M
20.125
20.25
20.35
20.125
19.7
19.525
19.625
19.925
20.225
20.125
20.275
19.875
19.65
19.4
19.65
ā
R
0.4
0.4
0.7
0.5
0.4
0.3
0.4
0.2
0.2
0.3
0.4
0.4
0.3
0.4
0.4
ā
ā
Question 7
Essay
Use the given process data to construct a control chart for p -A machine that is supposed to fill small bottles to contain 20 ml yields the following data from a test of 4 bottles every hour.
S
A
M
R
1
19.9
20.1
20.2
20.3
20.125
0.4
2
20.4
20.0
20.3
20.3
20.25
0.4
3
20.0
20.7
20.4
20.3
20.35
0.7
4
20.4
20.1
20.1
19.9
20.125
0.5
5
19.9
19.8
19.6
19.5
19.7
0.4
6
19.4
19.4
19.6
19.7
19.525
0.3
7
19.8
19.4
19.6
19.7
19.625
0.4
8
19.9
19.8
20.0
20.0
19.925
0.2
9
20.2
20.3
20.1
20.3
20.225
0.2
10
20.0
20.3
20.0
20.2
20.125
0.3
11
20.3
20.5
20.1
20.2
20.275
0.4
12
20.1
19.9
19.8
19.7
19.875
0.4
13
19.5
19.8
19.7
19.6
1965
0.3
14
19.4
19.8
19.8
19.4
19.4
0.4
15
19.5
19.6
19.6
19.9
19.65
0.4
\begin{array} { l|llll|l| } S&&A&&&M&R\\\hline 1&19.9&20.1&20.2&20.3&20.125&0.4\\2&20.4&20.0&20.3&20.3&20.25&0.4\\3&20.0&20.7&20.4&20.3&20.35&0.7\\4&20.4&20.1&20.1&19.9&20.125&0.5\\5&19.9&19.8&19.6&19.5&19.7&0.4\\6&19.4&19.4&19.6&19.7&19.525&0.3\\7&19.8&19.4&19.6&19.7&19.625&0.4\\8&19.9&19.8&20.0&20.0&19.925&0.2\\9&20.2&20.3&20.1&20.3&20.225&0.2\\10&20.0&20.3&20.0&20.2&20.125&0.3\\11&20.3&20.5&20.1&20.2&20.275&0.4\\12&20.1&19.9&19.8&19.7&19.875&0.4\\13&19.5&19.8&19.7&19.6&1965&0.3\\14&19.4&19.8&19.8&19.4&19.4&0.4\\15&19.5&19.6&19.6&19.9&19.65&0.4\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
19.9
20.4
20.0
20.4
19.9
19.4
19.8
19.9
20.2
20.0
20.3
20.1
19.5
19.4
19.5
ā
A
20.1
20.0
20.7
20.1
19.8
19.4
19.4
19.8
20.3
20.3
20.5
19.9
19.8
19.8
19.6
ā
20.2
20.3
20.4
20.1
19.6
19.6
19.6
20.0
20.1
20.0
20.1
19.8
19.7
19.8
19.6
ā
20.3
20.3
20.3
19.9
19.5
19.7
19.7
20.0
20.3
20.2
20.2
19.7
19.6
19.4
19.9
ā
M
20.125
20.25
20.35
20.125
19.7
19.525
19.625
19.925
20.225
20.125
20.275
19.875
1965
19.4
19.65
ā
R
0.4
0.4
0.7
0.5
0.4
0.3
0.4
0.2
0.2
0.3
0.4
0.4
0.3
0.4
0.4
ā
ā
Question 8
Essay
Use the given process data to construct a control chart for p -Define statistically stable (or "within statistical control"). Show examples of run charts which illustrate processes which are not statistically controlled. Discuss the pattern which indicates the process is not statistically controlled for each example.
Question 9
Essay
A machine is supposed to fill cans that contain 12 oz. Each hour, a sample of four cans is tested; the results of 15 consecutive hours are given below.
S
A
M
R
1
11.2
11.7
11.8
11.7
11.6
0.6
2
11.8
11.3
11.6
11.6
61.575
0.5
3
11.3
12.0
11.8
11.7
11.7
0.7
4
12.1
11.6
12.1
12.0
11.95
0.5
5
11.8
11.8
11.9
11.9
11.85
0.1
6
12.0
11.9
11.8
11.7
11.85
0.3
7
11.6
12.0
11.9
11.8
11.825
0.4
8
11.5
12.1
11.9
12.0
11.875
0.6
9
12.1
12.1
11.7
11.9
11.95
0.4
10
11.7
12.0
11.6
11.9
11.8
0.4
11
12.1
12.4
11.9
12.2
12.15
0.5
12
12.5
12.0
12.4
12.3
12.3
0.5
13
12.5
12.0
12.1
12.1
12.175
0.5
14
12.4
12.0
12.0
12.4
12.2
0.4
15
12.4
12.4
12.6
12
12.375
0.5
\begin{array}{l|llll|l|l}S&&&A&&M&R\\\hline1 & 11.2 & 11.7 & 11.8 & 11 .7 & 11.6 & 0.6 \\2 & 11.8 & 11.3 & 11.6 & 11 .6 & 61.575 & 0.5 \\3 & 11.3 & 12.0 & 11.8 & 11.7 & 11.7 & 0.7 \\4 & 12.1 & 11.6 & 12.1 & 12 . 0& 11.95 & 0.5 \\5 & 11.8 & 11.8 & 11.9 & 11.9&11 .85 & 0.1\\6 & 12.0 & 11.9 & 11.8 & 11 .7& 11.85&0 .3 \\7 & 11.6 & 12.0 & 11.9 & 11.8 & 11.825&0 .4 \\8 & 11.5 & 12.1 & 11.9 & 12 .0& 11.875&0 .6 \\9 & 12.1 & 12.1 & 11.7 & 11.9&11 .95&0 .4\\10 & 11.7 & 12.0 & 11.6 & 11.9 & 11.8 & 0.4 \\11 & 12.1 & 12.4 & 11.9 & 12.2&12 .15 & 0.5 \\12 & 12.5 & 12.0 & 12.4 & 12.3 & 12.3 & 0.5\\13 & 12.5 & 12.0 & 12.1 & 12 .1& 12.175& 0.5 \\14 & 12.4 & 12.0 & 12.0 & 12.4 & 12.2 & 0.4 \\15 & 12.4 & 12.4 & 12.6 & 12 & 12.375 & 0.5\\\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
11.2
11.8
11.3
12.1
11.8
12.0
11.6
11.5
12.1
11.7
12.1
12.5
12.5
12.4
12.4
ā
11.7
11.3
12.0
11.6
11.8
11.9
12.0
12.1
12.1
12.0
12.4
12.0
12.0
12.0
12.4
ā
A
11.8
11.6
11.8
12.1
11.9
11.8
11.9
11.9
11.7
11.6
11.9
12.4
12.1
12.0
12.6
ā
11.7
11.6
11.7
12.0
11.9
11.7
11.8
12.0
11.9
11.9
12.2
12.3
12.1
12.4
12
ā
M
11.6
61.575
11.7
11.95
11.85
11.85
11.825
11.875
11.95
11.8
12.15
12.3
12.175
12.2
12.375
ā
R
0.6
0.5
0.7
0.5
0.1
0.3
0.4
0.6
0.4
0.4
0.5
0.5
0.5
0.4
0.5
ā
ā
Question 10
Essay
Use the given process data to construct a control chart for p -A machine is supposed to fill cans that contain 12 oz. Each hour, a sample of four cans is tested; the results of 15 consecutive hours are given below.
S
A
M
R
1
11.2
11.7
11.8
11.7
11.6
0.6
2
11.8
11.3
11.6
11.6
11.575
0.5
3
11.3
12.0
11.8
11.7
11.7
0.7
4
12.1
11.6
12.1
12.0
11.95
0.5
5
11.8
11.8
11.9
11.9
11.85
0.1
6
12.0
11.9
11.8
11.7
11.85
0.3
7
11.6
12.0
11.9
11.8
11.825
0.4
8
11.5
12.1
11.9
12.0
11.875
0.6
9
12.1
12.1
11.7
11.9
11.95
0.4
10
11.7
12.0
11.6
11.9
11.8
0.4
11
12.1
12.4
11.9
12.2
12.15
0.5
12
12.5
12.0
12.4
12.3
12.3
0.5
13
12.5
12.0
12.1
12.1
12.175
0.5
14
12.4
12.0
12.0
12.4
12.2
0.4
15
12.4
12.4
12.6
12.1
12.375
0.5
\begin{array} { l|llll|l| } S&&A&&&M&R\\\hline 1&11.2&11.7&11.8&11.7&11.6&0.6\\2&11.8&11.3&11.6&11.6&11.575&0.5\\3&11.3&12.0&11.8&11.7&11.7&0.7\\4&12.1&11.6&12.1&12.0&11.95&0.5\\5&11.8&11.8&11.9&11.9&11.85&0.1\\6&12.0&11.9&11.8&11.7&11.85&0.3\\7&11.6&12.0&11.9&11.8&11.825&0.4\\8&11.5&12.1&11.9&12.0&11.875&0.6\\9&12.1&12.1&11.7&11.9&11.95&0.4\\10&11.7&12.0&11.6&11.9&11.8&0.4\\11&12.1&12.4&11.9&12.2&12.15&0.5\\12&12.5&12.0&12.4&12.3&12.3&0.5\\13&12.5&12.0&12.1&12.1&12.175&0.5\\14&12.4&12.0&12.0&12.4&12.2&0.4\\15&12.4&12.4&12.6&12.1&12.375&0.5\end{array}
S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ā
11.2
11.8
11.3
12.1
11.8
12.0
11.6
11.5
12.1
11.7
12.1
12.5
12.5
12.4
12.4
ā
A
11.7
11.3
12.0
11.6
11.8
11.9
12.0
12.1
12.1
12.0
12.4
12.0
12.0
12.0
12.4
ā
11.8
11.6
11.8
12.1
11.9
11.8
11.9
11.9
11.7
11.6
11.9
12.4
12.1
12.0
12.6
ā
11.7
11.6
11.7
12.0
11.9
11.7
11.8
12.0
11.9
11.9
12.2
12.3
12.1
12.4
12.1
ā
M
11.6
11.575
11.7
11.95
11.85
11.85
11.825
11.875
11.95
11.8
12.15
12.3
12.175
12.2
12.375
ā
R
0.6
0.5
0.7
0.5
0.1
0.3
0.4
0.6
0.4
0.4
0.5
0.5
0.5
0.4
0.5
ā
ā
Question 11
Essay
Use the given process data to construct a control chart for p -Draw a control chart that illustrates a process which is statistically stable and one which illustrates a process which is not statistically stable. Discuss the results.