Question 1

The point of postponement (POP)is the point ______.
A)that divides the supply chain into the supplier side and the customer side
B)where we have breakeven demand
C)where demand elasticity equals supply elasticity
D)where demand equals supply

Accepted Answer

The point of postponement (POP) is the point in the supply chain where the final product is differentiated into various customer-specific configurations. This point divides the supply chain into the supplier side (upstream) and the customer side (downstream) and enables customization of products closer to the customers' demand. Therefore, option A is the correct choice. Option B refers to the breakeven point, while option C and D refer to the equilibrium point of supply and demand.

Question 2

Which of the following is true?
A)The volume of WIP is higher in an ATO process supply chain compared to MTO.
B)In an ATO process supply chain,the degree of customization is low.
C)In an ATO process supply chain,the WIP inventory held as buffer is high.
D)In an ATO process supply chain,the POP occurs further downstream than in an MTO process supply chain.

Accepted Answer

The answer of Which of the following is true?
A)The volume...

Question 3

Layout decisions ______.
A)are tactical decisions
B)affect the cost and efficiency of manufacturing and warehouse operations
C)are easily modified
D)are subject to government regulation

Accepted Answer

Layout decisions directly impact the cost and efficiency of manufacturing and warehouse operations. They have a significant impact on the flow of materials, resources, and workers, affecting the overall productivity of the operation. Hence, layout decisions are strategic decisions that require careful consideration and planning.  The other options are not entirely accurate. Layout decisions may be modified, but it does not mean they are easy to modify. Government regulations may affect certain aspects of layout decisions, but they are not subject to direct regulatory control.

Question 4

A layout ______.
A)is the physical arrangement of work and storage areas,departments,or equipment,within a facility
B)is the physical layout of the plant in relation to adjoining roads and zoning areas
C)is the physical layout of the markets in relation to the production plant
D)is the virtual layout of the technology services

Accepted Answer

A layout refers to the physical arrangement of work and storage areas, departments, or equipment within a facility. It is an important aspect of facility design and management, as it can have significant impacts on productivity, safety, and operational efficiency.

Question 5

In an adaptive process,______.
A)the POP is flexible and can be adjusted to employ techniques of all manufacturing processes,such as MTS,ATO,MTO,and ETO
B)the POP is fixed,provided the manufacturing process is ETO
C)the POP is fixed,provided the manufacturing process is MTS
D)the POP is subject to government regulations

Accepted Answer

In an adaptive process, the POP (Production Order Plan) needs to be flexible and adjustable to employ techniques of all manufacturing processes such as MTS, ATO, MTO, and ETO. This flexibility allows for efficient production planning and management, as the process can adapt to changing market demands and production requirements. Therefore, option A is the best choice. Option B and C are incorrect as they suggest fixed POPs, which do not allow for adaptability. Option D is also incorrect as it is unrelated to the concept of an adaptive process.

Question 6

Which of the following is NOT the term used to describe HYPERLINK "E:\DATA\BookReview\Package\Venkataraman_Chapters_and_Supplements\C9 MCQ C9.xlsm" \l "RANGE!#REF!" the interface between push and pull systems?
A)the push-pull boundary
B)the point where customization occurs
C)HYPERLINK "E:\DATA\BookReview\Package\Venkataraman_Chapters_and_Supplements\C9 MCQ C9.xlsm" \l "RANGE!#REF!" the decoupling point
D)the pull conflict

Accepted Answer

"Pull conflict" is not a term used to describe the interface between push and pull systems. The correct term is the "push-pull boundary," "the point where customization occurs," or "the decoupling point."

Question 7

Which of the following statements with regard to push and pull systems is true?
A)Push systems are aimed at flooding the market with goods.
B)Pull systems are intended to satisfy the demands of customers.
C)The government regulates push systems better than pull systems.
D)The government regulates pull systems better than push systems.

Accepted Answer

Pull systems are designed to respond to customer demand and only produce what is needed, whereas push systems often result in excess inventory building up in the market. The government does not necessarily regulate one type of system better than the other.

Question 8

Which of the following is NOT one of the basic types of layouts?
A)process
B)product
C)fixed position
D)escalated

Accepted Answer

The three basic types of layouts are process, product, and fixed position. "Escalated" is not a recognized type of layout.

Question 9

Push and pull manufacturing systems ______.
A)may be used in conjunction with each other
B)may impact how consumer demand is organized
C)influence compliance with government regulations
D)influence compliance with ISO requirements

Accepted Answer

Push and pull manufacturing systems can both be used in conjunction with each other, depending on the needs of the company and the market they serve. They both have different advantages and disadvantages and may be more or less appropriate depending on the product being produced, the rate of demand, and other factors. However, these systems do not directly impact compliance with government regulations or ISO requirements, which are separate considerations. They may indirectly impact compliance by affecting the efficiency and effectiveness of production processes, but this is not a direct relationship. Similarly, they may indirectly impact how consumer demand is organized, but this again is not a fundamental aspect of these systems.

Question 10

Adaptive manufacturing combines ______.
A)lean manufacturing and agile manufacturing
B)agile manufacturing and flexible manufacturing
C)lean manufacturing and agile manufacturing and flexible manufacturing
D)flexible manufacturing with lean manufacturing

Accepted Answer

Adaptive manufacturing is the combination of lean manufacturing (focused on efficiency and waste reduction), agile manufacturing (focused on flexibility and responsiveness), and flexible manufacturing (focused on customization and variety). Therefore, the best choice is C, which includes all three approaches.

Question 11

A process layout is often referred to as a ______ layout.
A)functional
B)product
C)fixed position
D)escalated

Accepted Answer

A process layout is also known as a functional layout because it groups similar or related equipment or operations together based on the function they perform. This layout is commonly used in manufacturing facilities where there is high flexibility or variability in the product and production processes. The functional layout allows for efficient coordination and utilization of resources required for each function, reducing the need for excessive material handling and simplifying the work flow.

Question 12

The POP point is ______.
A)the point at which the variability in the demand for the product decreases significantly
B)the point that denotes the shortest lead time the customer will tolerate
C)the point of tradeoff between inventory flexibility and customer demand
D)the point that divides the supply chain into the supplier side and the customer side

Accepted Answer

The POP (Point of Penetration) point is where the supply chain is divided into the supplier side and the customer side, marking the transition from production to distribution.

Question 13

In a pull manufacturing system,______.
A)production is based on past trends only
B)production is based on capacity of the manufacturer
C)production is based on actual customer demand
D)production is based on government regulations

Accepted Answer

Pull manufacturing systems rely on actual customer demand to initiate production. The system is designed to respond to actual customer orders and reduce excess inventory, waste and the need for storage space.

Question 14

A made-to-order manufacturing process is often a part of a ______.
A)push system
B)pull system
C)demand-based system
D)centrally planned economy

Accepted Answer

A made-to-order manufacturing process is often a part of a pull system in which items are produced only when they are required by customers or downstream processes, as opposed to a push system where items are produced in advance of demand. This helps to minimize waste and improve efficiency in the production process. A demand-based system is another term for a pull system, while a centrally planned economy is not directly related to the manufacturing process.

Question 15

Work-in-process (WIP)inventory is used ______.
A)as a buffer to increase the chain's flexibility
B)to respond to government requirements
C)to meet ISO standards
D)to be in compliance with good accounting practices

Accepted Answer

Work-in-process inventory is used as a buffer to increase the chain's flexibility. It allows the company to respond quickly to changes in customer demands or unexpected production delays. It also helps to ensure there are no production disruptions due to lack of inventory. While good accounting practices may require the tracking of work-in-process inventory, it is primarily used for operational purposes. ISO standards and government requirements are not directly related to work-in-process inventory.

Question 16

Industries that have an ETO process supply chain include ______.
A)aerospace and defense
B)oil refineries
C)computer manufacturing
D)commodity production (e.g.,salt,sugar)

Accepted Answer

Industries that have an ETO (Engineer-to-Order) process supply chain are generally those that produce highly specialized and customizable products such as aerospace and defense equipment, which often require engineering expertise to design and manufacture specific parts and components. Therefore, option A, aerospace and defense, is the best choice as it specifically mentions an industry that is known to require an ETO process. Option B, oil refineries, generally follow a process manufacturing approach and don't have as much customization, Option C, Computer manufacturing, would follow more of an MTO (Make-to-Order) process, which is still bespoke, but not to the extent of ETO. Option D, commodity production, would be more suited for a process manufacturing method as they deal with high volumes of standardized goods.

Question 17

In a push manufacturing system,______.
A)demand is forecast using historical data
B)demand is forecast using future trends
C)production is based on actual customer demand
D)production is based on government regulations

Accepted Answer

In a push manufacturing system, production schedules and inventory management are typically based on forecasts using historical data to predict future demand, rather than actual real-time demand.

Question 18

Layouts ______.
A)once implemented,can be easily changed
B)may need to be changed to respond more rapidly to market opportunities
C)are regulated by the government
D)may need to be in compliance with ISO standards

Accepted Answer

Layouts may need to be changed to respond more rapidly to market opportunities to ensure efficiency and competitiveness.

Question 19

In an ATO process supply chain,______.
A)the volume of WIP inventory held as buffer is low
B)the degree of customization is low
C)the POP occurs further downstream than in an MTO process supply chain
D)the volume of WIP is the same as in the MTO process supply chain

Accepted Answer

In an ATO process supply chain, the volume of WIP inventory held as buffer is low because the production process is triggered by actual customer orders, reducing the need for large buffers of WIP inventory.

Question 20

Which of the following is LEAST likely to be one of the main goals of layout planning?
A)achieving the appropriate product or service quality
B)eliminating waste through the efficient use of workers and space
C)eliminating bottlenecks in product or service flows
D)achieving customer satisfaction

Accepted Answer

While customer satisfaction is important, it is not typically the main goal of layout planning. The main goals are usually related to efficiency, productivity, and eliminating waste.

Quiz 11: Process Design and Layout Planning

The point of postponement (POP) is the point ______.

Which of the following is true?

Layout decisions ______.

A layout ______.

In an adaptive process,______.

Which of the following is NOT the term used to describe HYPERLINK "E:\\DATA\\BookReview\\Package\\Venkataraman_Chapters_and_Supplements\\C9 MCQ C9.xlsm" \l "RANGE!#REF!" the interface between push and pull systems?

Which of the following statements with regard to push and pull systems is true?

Which of the following is NOT one of the basic types of layouts?

Push and pull manufacturing systems ______.

Adaptive manufacturing combines ______.

A process layout is often referred to as a ______ layout.

The POP point is ______.

In a pull manufacturing system,______.

A made-to-order manufacturing process is often a part of a ______.

Work-in-process (WIP) inventory is used ______.

Industries that have an ETO process supply chain include ______.

In a push manufacturing system,______.

Layouts ______.

In an ATO process supply chain,______.

Which of the following is LEAST likely to be one of the main goals of layout planning?