Question 1

A supply chain can have ________ manufacturing processes linked together across multiple partners.
A)only one type of
B)at the most two different
C)three or fewer different types of
D)four different types of

Accepted Answer

A supply chain can have multiple types of manufacturing processes linked together across multiple partners. While there may be more than four different types of manufacturing processes in a supply chain, the answer choice of "four different types of" is the closest option.

Question 2

A cellular layout is another name for a functional layout.

Accepted Answer

A cellular layout is a type of layout in which machines with similar functions are grouped together to produce a family of parts. In contrast, a functional layout groups together similar processes, regardless of the type of machine used.

Question 3

A manufacturing process decision affects:
A)the type of workforce needed.
B)the type of equipment needed.
C)the type of products that can be made.
D)All of the above are correct.

Accepted Answer

The manufacturing process decision impacts all aspects of the production process, including the type of workforce required, the equipment necessary, and the range of products that can be manufactured. Therefore, all options are correct.

Question 4

Batch processing is less flexible than a production line and less efficient than a job shop.

Accepted Answer

Batch processing is more flexible than a production line, as it allows for some variation in the types and quantities of products being processed. However, it is also more efficient than a job shop in terms of time and cost because it involves grouping similar products together and processing them in batches, rather than processing each individual product separately as in a job shop.

Question 5

A customer service function at an insurance firm that handles claims based on the first letter of the customer's last name is an example of applying group technology to a service operation.

Accepted Answer

Group technology typically refers to organizing similar processes, equipment, or operations to improve efficiency, often in manufacturing or production settings. Assigning customer service tasks based on the customer's last name does not align with the principles of group technology, as it does not involve grouping similar tasks or processes.

Question 6

The Devon Tower graces the Oklahoma City skyline and is officially the tallest building in the state. The manufacturing process used to produce this jewel is most likely:
A)a fixed-position layout.
B)a batch manufacturing process.
C)a hybrid process.
D)a job shop.

Accepted Answer

The construction of a skyscraper like the Devon Tower typically utilizes a fixed-position layout, where the product (in this case, the building) remains stationary due to its size and complexity, and resources (workers, materials, equipment) are moved around as needed.

Question 7

________ gets its name from the fact that items are moved through the different manufacturing steps in groups.

Accepted Answer

The answer of ________ gets its name from the fact...

Question 8

Highly automated batch processes that can reduce the cost of making similar groups of products are:
A)functional layouts.
B)flexible manufacturing systems.
C)make-to-stock.
D)adjacent processes.

Accepted Answer

Highly automated batch processes refer to the use of flexible manufacturing systems which are designed for efficient production of similar groups of products. This can reduce the cost of production and improve efficiency. Functional layouts refer to the arrangement of equipment based on their function, make-to-stock refers to the production of goods based on predicted demand, and adjacent processes refer to the location of processes next to each other. While all of these can play a role in production, the use of flexible manufacturing systems is the best answer for highly automated batch processes.

Question 9

The product-process matrix illustrates that low volume, one-of-a-kind products are ideally suited to a job shop process.

Accepted Answer

The product-process matrix shows that job shops are best suited for low volume, one-of-a-kind products. Therefore, the statement is true.

Question 10

In a supply chain, the output from an upstream process is linked to the adjacent downstream process.

Accepted Answer

This statement is true. The output from an upstream process is typically the input for a downstream process, creating a chain of linked processes in a supply chain.

Question 11

An advantage of a production line process is:
A)higher volume of output needed to justify the investment.
B)greater degree of flexibility of the process.
C)lower per unit cost of items produced on the line.
D)higher range of output typically produced on such a process.

Accepted Answer

A production line process is designed to produce a high volume of output in a consistent and efficient manner. This often results in a lower per unit cost of items produced on the line, as the fixed costs of the equipment and personnel can be spread out over a larger quantity of products. The other options are not necessarily advantages of a production line process, as the high volume of output, consistency, and efficiency may come at the cost of flexibility and a limited range of output.

Question 12

Which of these manufacturing processes involves products that cannot be broken into discrete units?
A)job shop
B)batch
C)production line
D)continuous flow

Accepted Answer

Continuous flow manufacturing processes involve products that flow continuously through the production process without stopping or being broken into discrete units. Examples include oil refining, chemical processing, and assembly lines for items like paper or steel.

Question 13

A sporting apparel manufacturer that produces t-shirts to commemorate significant athletic achievements for proud students and alumni probably uses:
A)a fixed position layout.
B)batch manufacturing.
C)a continuous flow process.
D)a production line.

Accepted Answer

Batch manufacturing allows for the production of small quantities of customized products, which aligns with the production of t-shirts for specific athletic achievements. The other options are not suitable as the production process for this type of product would not require a fixed position layout, continuous flow process or production line.

Question 14

The time between completions of successive units on a production line is called:
A)cycle time.
B)takt time.
C)elapsed time.
D)work time.

Accepted Answer

Cycle time is the amount of time it takes to complete one unit of production. It is the time between completions of successive units on a production line. Takt time is the available production time divided by the customer demand, and elapsed time and work time do not refer specifically to the time between completions of successive units on a production line. Therefore, the best choice is A) cycle time.

Question 15

A(n)________ is a highly automated batch process that can reduce the cost of making groups of similar products.

Accepted Answer

The answer of A(n)________ is a highly automated batch process...

Question 16

The manufacturing process used to make a wide variety of highly customized products in quantities as small as one is a:
A)production line.
B)continuous flow process.
C)job shop.
D)batch manufacturing.

Accepted Answer

A job shop manufacturing process is designed to produce highly customized products in quantities as small as one. This process involves a flexible workflow and uses specialized equipment and skilled workers to create unique products according to customer specifications. It is often used for high-value products such as custom furniture, specialty machine parts, and custom-designed vehicles.

Question 17

A job shop manufacturing process is better suited to make a variety of products than a continuous flow process.

Accepted Answer

A job shop manufacturing process is designed to handle a wide variety of products and production requirements, while a continuous flow process is best suited for large quantities of products with consistent demand. Since a job shop can handle customization and changing production needs, it is better suited for a variety of products.

Question 18

A batch manufacturing process may be linked only to another batch manufacturing process in a supply chain.

Accepted Answer

A batch manufacturing process can be linked to other types of manufacturing processes such as continuous manufacturing, discrete manufacturing, or project manufacturing in a supply chain.

Question 19

A product-based layout arranges resources sequentially according to the steps required to make a product.

Accepted Answer

A product-based layout, also known as a line layout, is designed to arrange resources in a sequence of steps for producing a product. This type of layout is often used in manufacturing facilities where products are being produced in large quantities with minimal customization. Examples of industries that typically use product-based layouts include automotive, food and beverage, and electronics manufacturing.

Question 20

No manufacturing process can be best at everything.

Accepted Answer

This statement is true. A manufacturing process can excel in certain aspects such as cost-effectiveness or precision, but it may not be the best in all aspects. For example, a process that maximizes productivity may not have the highest quality output.

Quiz 3: Process Choice and Layout Decisions in Manufacturing and Services

A supply chain can have ________ manufacturing processes linked together across multiple partners.

A cellular layout is another name for a functional layout.

A manufacturing process decision affects:

Batch processing is less flexible than a production line and less efficient than a job shop.

A customer service function at an insurance firm that handles claims based on the first letter of the customer's last name is an example of applying group technology to a service operation.

The Devon Tower graces the Oklahoma City skyline and is officially the tallest building in the state. The manufacturing process used to produce this jewel is most likely:

________ gets its name from the fact that items are moved through the different manufacturing steps in groups.

Highly automated batch processes that can reduce the cost of making similar groups of products are:

The product-process matrix illustrates that low volume, one-of-a-kind products are ideally suited to a job shop process.

In a supply chain, the output from an upstream process is linked to the adjacent downstream process.

An advantage of a production line process is:

Which of these manufacturing processes involves products that cannot be broken into discrete units?

A sporting apparel manufacturer that produces t-shirts to commemorate significant athletic achievements for proud students and alumni probably uses:

The time between completions of successive units on a production line is called:

A(n)________ is a highly automated batch process that can reduce the cost of making groups of similar products.

The manufacturing process used to make a wide variety of highly customized products in quantities as small as one is a:

A job shop manufacturing process is better suited to make a variety of products than a continuous flow process.

A batch manufacturing process may be linked only to another batch manufacturing process in a supply chain.

A product-based layout arranges resources sequentially according to the steps required to make a product.

No manufacturing process can be best at everything.