Question 1

Although they do not guarantee optimal solutions, _____ are useful in finding reasonable solutions when the number of possible options is overwhelming.
A)cellular layouts
B)heuristics
C)logistics
D)CAM
E)CAD

Accepted Answer

Heuristics are strategies or methods used to find a satisfactory solution for a problem when an optimal solution is impractical or impossible to find due to the complexity of the problem or the vast number of possible options. They are designed to simplify the process of decision-making, making it quicker and easier to arrive at a good-enough solution.

Question 2

3D printing is also known by this name?
A)computer-integrated manufacturing
B)extrusion
C)sintering
D)additive manufacturing
E)subtractive manufacturing

Accepted Answer

The answer of 3D printing is also known by this...

Question 3

Which of the following does not reflect sustainable production?
A)creatively rewarding
B)strategic design
C)non-polluting
D)conservation of energy
E)economically efficient

Accepted Answer

The answer of Which of the following does not reflect...

Question 4

Which of the following does not reflect lean process design general principles?
A)waste reduction
B)reduced inventory
C)increased floor space
D)quicker response times
E)increased productivity

Accepted Answer

Lean process design focuses on waste reduction, reduced inventory, quicker response times, and increased productivity to streamline operations and improve efficiency. Increasing floor space is not a direct principle of lean design; rather, lean principles often aim to better utilize existing space.

Question 5

What is it about job shops that make them appropriate for products in the introductory phase of their life cycle?
A)efficiency
B)technology
C)flexibility
D)high volume capacity
E)rigidity

Accepted Answer

Job shops are appropriate for products in the introductory phase of their life cycle because they offer flexibility. This allows for adjustments and customization as the product is being introduced and refined based on market feedback.

Question 6

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load meter moved. An analyst has prepared the following flow and distance matrices:

What is the distance (in meters)from area III to area I of this new facility?
A)0
B)10
C)20
D)30
E)40

Accepted Answer

The answer of A company needs to locate three departments...

Question 7

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load meter moved. An analyst has prepared the following flow and distance matrices:

Which layout will minimize the total distance loads will be moved each week?
A)X in 1; Y in 2; Z in 3
B)X in 1; Z in 2; Y in 3
C)Y in 1; X in 2; Z in 3
D)Z in 1; X in 2; Y in 3
E)Z in 1; Y in 2; X in 3

Accepted Answer

The answer of A company needs to locate three departments...

Question 8

Which of the following process types would be most likely to be used in the maturity phase of a product's life cycle?
A)repetitive
B)intermittent
C)project
D)batch
E)job shop

Accepted Answer

In the maturity phase of a product's life cycle, demand is stable and predictable, making repetitive processes ideal for efficient, high-volume production.

Question 9

Which of the following process types would be most likely to be used in the introductory phase of a product's life cycle?
A)continuous
B)repetitive
C)project
D)batch
E)job shop

Accepted Answer

The answer of Which of the following process types would...

Question 10

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load per meter moved. An analyst has prepared the following distances and flow matrices:

How many least costly process layouts are there?
A)1
B)2
C)3
D)4
E)5

Accepted Answer

The answer of A company needs to locate three departments...

Question 11

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load meter moved. An analyst has prepared the following flow and distance matrices:

What is the total flow (loads per week)between department Y and department Z?
A)130
B)150
C)180
D)230
E)280

Accepted Answer

The answer of A company needs to locate three departments...

Question 12

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load meter moved. An analyst has prepared the following flow and distance matrices:

If the company were to locate departments X, Y, and Z in areas I, II, and III, respectively, what would be the total distance (in meters)loads would be moved each week?
A)3,100
B)3,600
C)6,200
D)6,700
E)8,200

Accepted Answer

The answer of A company needs to locate three departments...

Question 13

A company has an assembly line with 34 tasks. The longest task is 4.7 minutes and the total time for all tasks is 92 minutes. The line will operate for 615 minutes per day.What is the maximum cycle time?
A)34 minutes
B)4.7 minutes
C)92 minutes
D)130 minutes
E)615 minutes

Accepted Answer

The answer of A company has an assembly line with...

Question 14

A company needs to locate three departments (X, Y, and Z)in the three areas (I, II, and III)of a new facility. They want to minimize interdepartmental transportation costs, which are expected to be $0.50 per load meter moved. An analyst has prepared the following flow and distance matrices:

What are total weekly costs for an optimum layout?
A)$2,600
B)$3,600
C)$6,200
D)$7,200
E)$8,200

Accepted Answer

The answer of A company needs to locate three departments...

Question 15

The _____ process type requires _____ flexibility of equipment.
A)repetitive; slight
B)continuous; no
C)batch; moderate
D)job shop; high
E)project; intermittent

Accepted Answer

The answer of The _____ process type requires _____ flexibility...

Question 16

A company has an assembly line with 34 tasks. The longest task is 4.7 minutes and the total time for all tasks is 92 minutes. The line will operate for 615 minutes per day.What is the minimum cycle time?
A)34 minutes
B)4.7 minutes
C)92 minutes
D)130 minutes
E)615 minutes

Accepted Answer

The minimum cycle time is determined by the longest individual task in the assembly line, which is 4.7 minutes. This ensures that no task becomes a bottleneck, allowing for the smooth operation of the assembly line.

Question 17

What is it about repetitive processes that make them appropriate for products in the maturity phase of their life cycle?
A)efficiency
B)general-purpose technology
C)possible variety
D)low risk
E)flexibility

Accepted Answer

Repetitive processes are efficient, which is crucial for products in the maturity phase where cost control and maximizing production are important.

Quiz 6: Process Selection and Facility Layout

Although they do not guarantee optimal solutions, _____ are useful in finding reasonable solutions when the number of possible options is overwhelming.

3D printing is also known by this name?

Which of the following does not reflect sustainable production?

Which of the following does not reflect lean process design general principles?

What is it about job shops that make them appropriate for products in the introductory phase of their life cycle?

Which of the following process types would be most likely to be used in the maturity phase of a product's life cycle?

Which of the following process types would be most likely to be used in the introductory phase of a product's life cycle?

A company has an assembly line with 34 tasks. The longest task is 4.7 minutes and the total time for all tasks is 92 minutes. The line will operate for 615 minutes per day.What is the maximum cycle time?

The _ process type requires _ flexibility of equipment.

A company has an assembly line with 34 tasks. The longest task is 4.7 minutes and the total time for all tasks is 92 minutes. The line will operate for 615 minutes per day.What is the minimum cycle time?

What is it about repetitive processes that make them appropriate for products in the maturity phase of their life cycle?